Author ORCID Identifier(s)

Jin-Kwan Lee (0009-0005-1632-4944)

Published In

Results in Materials

Document Type

Article

Publication Date

11-23-2025

Subjects

Uni-directional pores, Lotus-type porous Cu, Soldering, Void formation -- Shear strength

Abstract

Void formation in solder joints is a critical reliability challenge in high-power electronics, as it degrades thermal dissipation and mechanical integrity. This study investigates a novel structural approach to mitigate this issue. The influence of an uni-directional porous structure in lotus-type porous Cu (Louts Cu) on void formation in solder joints was investigated. All pores in lotus Cu were infiltrated with SAC305 (Sn–3.0Ag–0.5Cu) solder paste. Then reflow soldering was performed under three different atmospheric conditions: air, nitrogen, and vacuum. The microstructure and void fraction were characterized. The shear strength was evaluated. The shear strength of Louts Cu joint was slightly higher than that of non-porous Cu joint. The characterization of void fraction in joints exhibited that lotus Cu joint is lower than that of non-porous Cu joint.

Rights

Copyright (c) 2025 The Authors

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

DOI

10.1016/j.rinma.2025.100827

Persistent Identifier

https://archives.pdx.edu/ds/psu/44283

Publisher

Elsevier BV

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